Full-process Real-time Processing Architecture

①4K image acquisition: triggered by the sensor, capturing images at an ultra-high speed of 80 ms.

② Preprocessing: distortion correction and edge enhancement.

③ Model-based inference: defect detection, with single-frame processing time of 50 ms.

④ Dimension measurement: sub-pixel-level calibration with ±2 mm accuracy.

⑤Hierarchical decision-making: intelligent classification and I/O output control.

⑥ Intelligent sorting execution: The vision system provides four high-speed I/O channels (response latency <10 ms), employing pulse-count-based precise position triggering to automatically sort items into corresponding slots.

⑦ Automatic palletizing: The 4-axis column palletizer completes the palletizing process.

 Project Implementation and Delivery Assurance

1 Five-Stage Delivery Process

Phase 1: Hardware Deployment–Installation of cameras, light sources, and servers; verification of imaging sharpness using MTF curves

Phase 2: Precision Calibration – Joint calibration of grid pattern and encoder, standard measurement block calibration, and issuance of a test report. Phase 3: Model Training – Sample collection and labeling, with transfer learning strategies reducing the training cycle by 50%.

Phase 4: System Integration Testing – 7×24-hour stability tests and integration verification with the PLC

Phase 5: Delivery Training– Provide comprehensive technical documentation and a model iteration toolchain